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FRAMAX TRIBLOCK FOR RINSING, FILLING AND CAPPING

 

Compactness, synchronization and microbiological safety are the three main advantages obtained with this new concept TRIBLOCK range of machines for the bottling industry.
In fact this system considerably reduces the amount of space necessary to house the traditional processing lines that link-up several machines together. This also ensures a better microbiological safety, due to the fact that the bottles are filled and capped just after rinsing, within the same environment. Since all the machines involved in the process are driven by a single motor, a perfect synchronization is obtained.
The structure, including the basement of all our machines are made in solid stainless steel AISI 304, thus ensuring long life and easier sterilization.
The bottles are safely and smoothly driven through the machine by means of stars and spiral screws, which are equipped with safety micro switches for avoiding bottle jamming or breakage.
FRAMAX TRIBLOCKS are available in a whole range of models and, on request, they can be built especially, according to the specific customer requirements. It is possible to process all kinds of products, such as mineral water, wine, fruit juices, oils, liqueurs, etc, etc.
The machines can be supplied complying to the most stringent and updated safety requirements.


RINSING MACHINE
The rinsing machine is deigned to rinse with water, mixed solutions or gas.
The height of the turret is electrically adjustable to suit the height of the bottles to be rinsed.
The bottles are turned up side down to ensure that they retain no liquid.
The time involved in rinsing and dripping can be adjusted to suit the bottles processed.
Clamps built in stainless steel AISI 304 complete with alimentary rubber tampons which are easy and quick to replace. They are available with single or double opening system, to suit any type of bottle neck shape.
The Rinser is equipped with an electro valve to stop the flow when the machine stops and a pressure gauge to stop the machine when the pressure of the fluid is too high or too low.
The spray nozzles are available in the following two options:
A) MOBILE : the nozzle penetrates inside the bottle.
B) FIXED : the bottles position themselves vertically on the nozzle.

FILLING MACHINE
The bottle lifting pistons are mechanical: the thrust is spring driven, and the reversal relies on a cam movement.
The filling valves can either be gravity fed or work by light or high vacuum (in case of oils, dense fluids, etc,) , with continuous level adjustment from 0 to 80 mm from the bottle rim.
These valves ensure an extreme accuracy of the levels to which the bottles must be filled, they are easy to disassemble and are provided with a device for keeping them open to facilitate cleaning and sterilization.
The filler's feeding regulation is automatically controlled by a stainless steel throttle solenoid with modulating motor drive, to avoid hammering.

CAPPING MACHINE
All capping units are built mainly in stainless steel AISI 304. The high quality materials used together with experience and know-how, ensure maximum efficiency and long life to all components.
There are various types of capping units which can be mounted on the TRIBLOCK, according to the type of caps used and the production required:

  1. Automatic corking machine for CORK-STOPPERS.

  2. Automatic single head capping machine for fitting CROWN CAPS.

  3. Automatic rotary capping machine for R.O. & R.O.P.P. caps.

  4. Automatic rotary capping machine for pre-threaded PLASTIC CAPS.

The structure and design of the FRAMAX TRIBLOCK makes it possible to tailor each machine according to specific customer requirements.  In fact the machine can be equipped with various optional and accessories of which we mention just a few here below:

bulletSafety cabin according to E.E.C. safety standards.
bulletIntake pump for the filling machine.
bulletAir evacuation outside the filling reservoir: for a better microbiological safety.
bulletAir tight round filling tank.
bulletInert gas injector: which enables a precise level of filling and - the replacement of the air which is present inside the bottle - with any type of gas (single and double pre-evacuation).
bulletVacuum corking: which prevents pressure from building up inside the bottle when the cork is inserted, thereby eliminating overflow and the partial expulsion of the cork.
bulletClamp heater: the corking head is heated to 80°C to sterilize the surfaces that come in contact with the cork.
bulletCO2 dozer: adds a maximum of 1 g. of CO2 per litre of wine, to increase its sparkliness.
bulletRinsing machine built completely in stainless steel AISI 316: in order to bear harsh rinsing solutions such as water and sulphur dioxide (SO2) solution.
bulletDosing pump: in order to adjust and maintain the proportion of SO2 and water in the rinsing solution.
bulletSuction hood: in order to eliminate toxic emissions.
bulletDouble treatment on the rinsing machine: so that the bottles can be treated with two kinds of solutions.

 

Testina Arol.jpg (7020 byte)

Example  of  capping  head

View Capping head

Testa Sughero.jpg (8530 byte)

Example  of  Cork  capping  head

 

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P.V.C.  Blowing  m/c

 

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In line Filling  m/c

 

AUTO-CANNING  MACHINE.jpg (23686 byte)

Can  Filling  m/c

 

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up dated: 28/06/06
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